FST-ME300 Domestic Membrane Element Intelligent Manufacturing System is a fully automated manufacturing solution for domestic membrane elements manufacturers.
FST-ME300 includes the front-end process of element manufacturing (membrane folding & rolling, central tube processing, curing) and the back-end process (trimming, element transfer, O-ring assembly, vacuum inspection, Y-ring assembly, end cup installation labeling, white tape wrapping, code scanning), equipped with information system, fault alarm processing system, security system, and control system.
Parameters | Specifications |
Compatibility | 50 G-1000 G |
Membrane Substrate | PE Non-woven |
Membrane Cutting Mode | PE based: Vertical cutting Non-woven based: Vertical cutting, Horizontal cutting |
Layers of Membrane | PE based: 5-25 layers Non-woven based: 2-13 layers |
Central Tube | Length: 280 mm, 298 mm, 334 mm Tube Port Shape: U- shaped, Hexagon |
Cycle Time | 25 sec/pcs (2 layers) 52 sec/pcs (8 layers) |
Product Changeover Time | Within 35 mins, one-click software switching program |
Components | Pre-Processing Rolling Unit*2, Curing Oven*1, Post-Processing Assembly Unit*1 |
Power | Total 64 kW (Pre-Processing Rolling Unit 46 kW, Curing Oven 2 kW and Post-processing Assembly Unit 16 kW) |
Dimensions | L26 m*W5 m*H3 m |
Compatible with different base material, with various layers of filter rolling, and with diverse types of centre tubes
2 layers – 25 sec/pcs for 1812
8 layers – 52 sec/pcs for 3012
Automatic defect detection by CCD and removal of the flawed part
Automatic filter diameter detection
Automatic prevention of central tube directional error
Automatic material shortage alert
Interface to MES and ERP system
Well-recognized brand products for core components
Proven cases studies from the industry